ZONESUN ZS-PGF5 Automatic Dual-Head Cosmetic Cream Filling Machine for Layered Patterns

Description

The ZONESUN ZS-PGF5 is a dual-head piston filling machine designed for accurate 5–80 ml filling of cosmetic creams, lotions, gels, and similar products. Its bottom-up filling mechanism helps reduce splashing and trapped air, while the touchscreen control and dual container holders support stable, repeatable operation.

Applications

Suitable for cosmetic creams, lotions, gels, toners and other viscous materials requiring layered, particle-filled or decorative filling effects. It can be customized for different container shapes, filling volumes, material viscosities and pattern requirements.

Touchscreen Control Panel

Providing intuitive touchscreen control for precise adjustment of filling speed, piston stroke, and delay settings, with recipe storage for quick product changeovers.

Vertical Pneumatic Lifting Slide

Controlling the vertical movement of filling nozzles to achieve bottom-up filling, preventing splashing and air bubbles while ensuring smooth and precise filling.

Dual-Head Piston Pump Filling System

Providing high-precision dual-head filling with piston pump control to achieve accurate dosing and attractive layered or particle-filled product effects.

Stainless Steel Hopper

Featuring a food-grade stainless steel hopper for smooth material storage and flow, ensuring efficient feeding of high-viscosity products.

Dual-Station Modular Holders

Featuring dual-station modular holders to securely position two containers during filling, preventing movement and spills for accurate and stable operation.

Key Features

• Dual-Head Piston Filling: Two filling heads provide controlled dosing for cosmetic creams and other compatible materials.
• 5–80 ml Adjustable Volume: Suitable for small-volume cosmetic products requiring accurate and repeatable filling.
• Bottom-Up Filling: The vertically lifting container holders help reduce air bubbles, splashing, and material around the container opening.
• Dual Container Holders: Securely positions two containers during each filling cycle.
• Touchscreen Operation: Allows operators to adjust the filling volume, speed, and other working parameters.
• Stable Product Feeding: The stainless steel hopper provides a reliable supply of material to the piston filling system.
• Easy Product Changeover: Operating parameters can be adjusted according to different products and filling requirements.

Suitable Products

The ZS-PGF5 can be used for small-volume cosmetic and personal care products such as:

• Cosmetic cream
• Face cream
• Moisturizing cream
• Body lotion
• Skincare gel
• Cosmetic serum
• Toner
• Other compatible viscous or semi-viscous products

Working Principle

Material is supplied from the stainless steel hopper to the piston filling system. After two containers are placed in the holders, the filling heads dispense the preset volume.

During filling, the pneumatic lifting mechanism moves the containers vertically in coordination with product dispensing. This bottom-up process helps achieve smooth filling while reducing splashing, trapped air, and product residue around the container opening.

Information Required Before Ordering

To confirm the appropriate machine configuration, please provide:

• Product name and viscosity
• Required filling volume
• Container shape and dimensions
• Container opening diameter
• Expected filling result
• Required production capacity
• Product and container samples
• Local voltage standard

Testing with actual product and container samples is recommended before production.

FAQ

Is the ZS-PGF5 suitable for viscous cosmetic cream?
Yes. Its piston filling system is designed for creams and other compatible viscous products. The material should be tested to confirm its flow characteristics and filling result.

Why does the machine use bottom-up filling?
Bottom-up filling keeps the filling outlet closer to the product level, helping reduce splashing, trapped air, and contamination around the container opening.

Can the filling volume be adjusted?
Yes. The machine provides an adjustable filling range of 5–80 ml.

Can the machine be customized for different containers?
The container holders and filling settings can be configured according to the container dimensions, opening size, filling volume, and required result.