ZONESUN ZS-WK300 Carton Stacking and Film Wrapping Machine for Boxes

Description

The ZONESUN ZS-WK300 is an automatic carton stacking and banding machine designed for efficient arrangement and secure bundling of boxes. With a capacity of up to 25 pcs/min, it automatically counts, stacks, and bands cartons using OPP or BOPP film in widths of 28 mm, 38 mm, or 48 mm. Featuring gentle, damage-free banding, rapid changeover without mold replacement, and intelligent PLC control, it delivers neat, professional multi-box bundles for pharmaceutical, cosmetic, and food packaging lines.

The ZS-WK300 operates as a standalone unit or integrates directly with an automatic cartoner at the infeed end, enabling a fully automated production line covering feeding, stacking, bundling, sealing, and collecting — with minimal operator intervention and consistent output quality.

Parameter

• Model: ZS-WK300
• Tape Width: 28 mm, 38 mm, or 48 mm
• Tape Type: OPP & BOPP film
• Max Speed: 25 pcs/min
• Max Bundling Size (L×W×H): 361 × 201 × 201 mm
• Control System: PLC system
• Power Supply: AC 220V, 50Hz, 0.5 kW
• Working Table Height: 720–820 mm
• Air Supply: 0.4–0.6 MPa
• Machine Size (L×W×H): 2101 × 800 × 1100 mm
• Weight: 100 kg

Stacking Arrangement Structure

Seamlessly integrating with upstream cartoning machines to automatically count and stack boxes according to preset configurations for efficient bundling and packaging.

Gentle & Damage-Free Banding

Applying adjustable-tension film or paper bands to securely bundle boxes while protecting carton surfaces and edges from damage.

High Versatility & Rapid Changeover

Enabling quick changeovers between different box sizes through simple adjustments, eliminating the need for costly mold replacements.

Intelligent PLC & Touch Screen Control

Enabling easy adjustment of banding speed, sealing temperature, and tension strength through an intuitive HMI touch screen with real-time machine monitoring.

Key Features

✅ Automatic Count, Stack & Band: Fully automated sequence of box counting, stacking to preset configurations, and OPP/BOPP film banding in one continuous process at up to 25 pcs/min.

✅ Gentle, Damage-Free Banding: Adjustable-tension film banding protects carton surfaces and edges from pressure marks or deformation, preserving retail presentation quality.

✅ Multi-Width Film Compatibility: Supports 28 mm, 38 mm, and 48 mm OPP/BOPP film widths, accommodating a range of bundle sizes and banding styles.

✅ Rapid Changeover Without Molds: Simple mechanical adjustments enable fast switching between different box sizes and bundle configurations, eliminating costly tooling changes.

✅ Intelligent PLC + HMI Control: Touchscreen interface enables easy adjustment of banding speed, sealing temperature, and film tension, with real-time machine status monitoring.

✅ Standalone or Inline Integration: Operates independently or connects directly to an automatic cartoner infeed, enabling a fully automated feed–stack–band–seal–collect production line.

✅ Upstream Cartoner Compatibility: Stacking arrangement structure integrates seamlessly with upstream cartoning machines for synchronized, uninterrupted multi-box bundling.

✅ Energy-Efficient Operation: 0.5 kW power consumption at AC 220V delivers low operating costs for continuous multi-shift bundling in pharmaceutical, cosmetic, and food facilities.

✅ Compact & Lightweight Build: 100 kg machine weight and 2101×800×1100 mm footprint enable easy installation and repositioning within existing production floor layouts.

Applications

• Pharmaceutical Packaging Lines: Automatic stacking and film banding of medicine boxes, blister card cartons, and supplement packaging for retail multi-pack bundling.
• Cosmetic & Personal Care: Bundling of skincare, haircare, and beauty product cartons into retail multi-packs or promotional gift sets with neat, damage-free film bands.
• Food & Beverage Packaging: Stacking and banding of food cartons, snack boxes, and beverage multipacks for supermarket shelf-ready packaging and distribution.
• Consumer Electronics & Accessories: Bundling of electronic product boxes, accessory cartons, and device packaging for retail display and e-commerce fulfillment.
• Stationery & Publishing: Banding of book sets, stationery boxes, and printed material cartons for retail bundling, library supply, and export packaging.
• Logistics & Distribution Centers: High-speed carton bundling for warehouse pick-and-pack operations, reducing manual banding labor and improving bundle consistency.
• Contract & Multi-SKU Packaging: Rapid changeover capability supports contract manufacturers handling multiple carton sizes and bundle configurations on a single machine.