ZONESUN
ZONESUN ZS-LPR40 Automatic Robotic Bottle Unscrambler with Vision System
ZONESUN ZS-LPR40 Automatic Robotic Bottle Unscrambler with Vision System
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Description
The ZONESUN ZS-LPR40 Automatic Robotic Bottle Unscrambler uses industrial vision and a Delta robot to organize randomly loaded empty bottles and place them upright onto the output conveyor.
It automatically detects bottle position and orientation, picks and rotates bottles, and places them into individual holders for downstream packaging. Unpicked bottles are recirculated automatically, reducing manual handling. Suitable for round, square and irregular-shaped bottles.
|
Model |
ZS-LPR40 |
ZS-LPR70 |
|
Configuration |
Single-Head |
Dual-Head |
|
Production Capacity |
≥40 bottles/min |
≥70 bottles/min |
|
Applicable Bottle Shapes |
Round, square, and irregular-shaped bottles |
Round, square, and irregular-shaped bottles |
|
Bottle Width |
60–112 mm |
60–112 mm |
|
Bottle Height |
130–330 mm |
130–330 mm |
|
Air Pressure |
0.6–0.8 MPa |
0.6–0.8 MPa |
|
Compressed Air Requirement |
Dry and clean compressed air |
Dry and clean compressed air |
|
Power Supply |
AC 380 V, 50 Hz, Three Phase |
AC 380 V, 50 Hz, Three Phase |
|
Power |
4 kW |
6 kW |
|
Air Consumption |
150 L/min |
250 L/min |
|
Overall Dimensions (L × W × H) |
4500 × 4200 × 2400 mm |
5000 × 4200 × 2400 mm |
|
Approximate Weight |
1500 kg |
2000 kg |
Automatic Bottle Feeding System
Randomly arranged bottles are elevated, separated and continuously fed into the vision-guided robotic picking area.
Robotic Pick-and-Place System
The Delta robot automatically picks up horizontally oriented bottles, rotates them upright, and places them accurately onto the output conveyor.
Bottle Holder Conveyor System
Upright bottles are placed into individual holders by the robotic arm and conveyed securely to the downstream production line.
Unpicked Bottle Detection & Rejection
Bottles that are not successfully picked are automatically detected and diverted from the output line.
Bottle Recirculation System
Unpicked bottles are automatically returned to the feeding area for another detection and picking cycle, reducing material waste and manual handling.
Vision Detection & Positioning System
The industrial vision system detects bottle position and orientation in real time, providing accurate positioning data for robotic picking.
Why Choose the ZONESUN ZS-LPR40?
Vision-Guided Robotic Picking
Industrial vision detects bottle position and orientation for automatic robotic picking.
Automatic Bottle Orientation
The Delta robot picks randomly positioned bottles, corrects their orientation and places them upright.
High-Speed Operation
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ZS-LPR40 single-head: ≥40 bottles/min
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ZS-LPR70 dual-head: ≥70 bottles/min
Multi-Shape Bottle Compatibility
Suitable for compatible round, square and irregular-shaped bottles.
Bottle Size Range
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Bottle width: 60–112 mm
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Bottle height: 130–330 mm
Automatic Bottle Recirculation
Unpicked bottles are returned to the feeding area for another detection and picking cycle.
Stable Downstream Feeding
Oriented bottles are placed into individual holders for stable conveying to downstream equipment.
Complete Line Integration
Can connect with compatible filling, capping, labeling and other bottling equipment.
Ideal Applications
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Round bottles
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Square bottles
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Irregular-shaped bottles
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Randomly loaded bottles
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Horizontally positioned bottles
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Multi-format bottle production
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Automatic filling lines
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Capping and labeling lines
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Complete bottling lines
The actual bottle shape, dimensions and handling requirements should be confirmed before machine configuration.
