ZONESUN ZS-FAL180B1 Automatic Liquid Packaging Line | Bottle Unscrambling, Filling, Capping, Labeling, Coding & Cartoning

Description

The ZONESUN ZS-FAL180B1 is a fully automatic liquid packaging line that integrates bottle unscrambling, filling, capping, labeling, inkjet coding, and cartoning into one continuous, cost-effective production system. Labor-saving and highly efficient, it is widely used across liquid bottling industries including food, beverage, cosmetics, daily chemical, and pharmaceutical sectors.

Whatever your liquid packaging needs are, you can rely on ZONESUN to deliver a complete, reliable, and customizable turnkey solution.

• BOTTLE UNSCRAMBLER
• Machine Model: ZS-LP750
• Voltage: 110/220V 50–60Hz
• Machine Power: < 500W
• Rotary Plate Diameter: 755mm
• Suitable Bottle Diameter: Customized according to your bottles
• Working Speed: 20–80 bottles/min
• Machine Size: About 570 × 685 × 1325mm
• Machine Weight: About 177kg
• Package Size: About 1110 × 1080 × 1490mm
• Package Weight: About 208kg

• FILLING & CAPPING MACHINE
• Machine Model: ZS-AFC13
• Voltage: 220V/110V 50–60Hz
• Power: 1000W
• Filling Pump: Peristaltic Pump
• Working Speed: About 15–20 bottles/min (depending on bottle size and liquid)
• Max Flow Rate: 2L/min (each nozzle and based on water)
• Suitable Bottle Size: Can be customized
• Bottle Cap Diameter: Can be customized
• Air Pressure: 0.6–0.8MPa
• Package Size: About 1800 × 1070 × 1760mm
• Gross Weight: About 445kg

• LABELING MACHINE
• Model: ZS-TB260R
• Power supply: AC220V 50Hz/60Hz 1000W
• Labeling capacity (bottles/min): 25–50 bottles/min (depends on bottle size)
• Labeling accuracy (mm): ±1.0mm
• Suitable bottle diameter: Φ12–100mm
• Label size (mm): (L)20–300mm (H)15–150mm (Can be customized)
• Roll inside diameter (mm): Φ76mm
• Roll outside diameter (mm): Φ350mm
• Conveyor size: 112 × 2000mm (W)
• Machine size: About (L)2000 × (W)820 × (H)1380mm
• Machine weight: About 180kg
• Packing size: About (L)2100 × (W)890 × (H)1520mm
• Package weight: About 250kg

• CODING MACHINE
• Machine Model: ZS-IIP800
• Power supply: 220V/50HZ,150VA
• Number of lines printed: 1–4 lines
• Character height: 1.5–18mm
• Printing speed: 1024 seconds (5×7)
• Printing direction: Positive sequence / reverse order / reverse / reverse
• Printing distance: The nozzle and the object to be sprayed are kept within 3cm
• Printing materials: Paper, plastic products, pipes, food bags, metal, glass, paper cups
• Store information: The system can store 1000 print information
• Font dot: Alphanumeric 5×7, 16×16
• Machine size: length 370mm width 260mm height 500mm
• Interface: RS232 serial interface
• Ink consumption: 70 million words per print (5×7)
• Machine weight: 21kg

• CARTONER
• Model: ZS-MSZH50
• Power supply: 110V/220V/380V
• Power: About 0.75KW
• Work flow: Feeding the material → Opening the box → Putting the material into the box → Tucking the flap of the box in → Sealing the box → Transporting the finished product
• Efficiency: About 30–60 pieces/min
• Paper box quality requirements: 300–450g/m³, carton indentation is not less than 0.4mm, with pre-folding effect, no glue leakage in the box
• Suitable box specifications: Skincare products: 120–200 × 30–70 × 20–60mm (L × W × H) Facial masks: 135–200 × 20–150 × 20–40mm (L × W × H) (Customizable)
• Air pressure: 0.6–0.8Mpa Air consumption: 130L/h

Why Choose the ZS-FAL180B1?

• ✅ 6-in-1 Complete Line: Bottle unscrambling → filling → capping → labeling → inkjet coding → cartoning in one system
• ✅ Cost-Effective & Labor-Saving: Replaces multiple standalone machines and reduces manual labor requirements
• ✅ PLC + HMI Control: Intelligent touchscreen control for easy operation and quick format changeover
• ✅ Wide Liquid Compatibility: Suitable for water, juice, sauce, lotion, disinfectant, pharmaceutical liquids, and more
• ✅ Flexible Bottle Compatibility: Round, square, and flat glass or plastic bottles
• ✅ Fully Customizable: Filling range, bottle size, labeling type, and production speed tailored to your needs
• ✅ Turnkey Solution: Complete end-to-end liquid packaging system from a single trusted manufacturer

Ideal Applications

• 🍺 Food & Beverage: Water, juice, sauce, vinegar, cooking oil, dairy products
• 🧴 Cosmetics: Lotion, toner, shampoo, body wash, facial cleanser
• 🧼 Daily Chemical: Detergent, disinfectant, hand sanitizer, cleaning products
• 💊 Pharmaceutical: Oral liquid, syrup, medical solution, health supplements
• 🧪 Chemical & Industrial: Industrial liquid, lubricant, laboratory reagents

About ZONESUN

ZONESUN is a leading manufacturer of packaging machinery serving global industries. Every machine is built to strict quality standards, backed by professional technical support and after-sales service. Contact our experts today to discuss your customized liquid packaging line requirements.