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ZONESUN

ZONESUN ZS-FAL180G11 Automatic Beverage Filling Capping Labeling Line

ZONESUN ZS-FAL180G11 Automatic Beverage Filling Capping Labeling Line

Regular price $49,799.00 USD
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Automatic Beverage Filling, Capping and Labeling Line

The ZONESUN ZS-FAL180G11 Automatic Beverage Bottling Line is designed for compatible water, juice and other liquid beverage packaging applications. It integrates six-head magnetic pump filling, automatic cap feeding, double-head tracking capping and self-adhesive labeling into one continuous production process.

The filling section features independently controlled magnetic pumps, servo lifting nozzles and a 320 L storage tank, supporting filling volumes of 500–5000 mL with a specified filling accuracy of ≤±1%.

Reference output reaches up to 42 bottles/min at 500 mL. Two tracking capping heads tighten caps while bottles continue moving along the conveyor, helping support efficient continuous production.

Technical Specifications

ZS-CL6T 6-Head Magnetic Pump Filling Machine

Model ZS-CL6T
Filling Range 500-5000ml
Filling Head Quantity:6,Size:8mm
Filling Pump Magnetic pump,45L/min,servo motor driven
Capacity Max 42 bottles/min(500ml)
Accuracy ≤±1%
Applicable bottle Height≤330mm,Diameter≤110mm
Lifting Servo motor driven
Conveyor Width:114mm,Length:2422mm
Storage tank 320L
Size 2615*1621*2153mm
Weight 752kg

ZS-XG440P Double-Head Tracking Capping Machine

Model ZS-XG440P
Voltage 110/220 V (Customizable)
Power 8.5 kW
Applicable Bottle Diameter 60–190 mm
Production Speed 30–55 bottles/min

ZS-TB300L Automatic Labeling Machine

Model ZS-TB300L
Voltage 110 V,60 Hz / 220 V,50 Hz
Power 2 kW
Working Speed About 30–100 bottles/min
Labeling Accuracy ±2 mm
Suitable Labeling Size ≤150 mm (W) (customizable)
Roll Inside Diameter Φ75 mm
Roll Outside Diameter Φ320 mm
Suitable Bottle Size Diameter ≤100 mm,Height ≤350 mm
Conveyor Size About 2500 × 100 mm
Machine Dimensions About 2000 × 1300 × 1350 mm

 

Suitable for compatible water, juice and beverage bottling applications. Liquid viscosity, foaming tendency, particles or pulp, bottle dimensions, cap structure and label specifications should be confirmed before line configuration.

Actual complete-line speed depends on the liquid, filling volume, bottle, closure and labeling requirements.

Servo-Driven Lifting Filling Heads

Servo-controlled filling nozzles provide smooth and precise vertical movement during filling, helping improve filling stability while reducing splashing, foaming, and dripping.

Magnetic Pump Filling System

Each magnetic pump is independently controlled, allowing precise adjustment of filling volume and supporting consistent output across multiple filling heads.

Bottle Positioning & Stabilizing System

The bottle gripping mechanism positions and stabilizes containers during filling, while the drip tray collects residual liquid to help keep the working area clean.

Double-Head Tracking Capping

Two capping heads follow bottles continuously along the conveyor during cap tightening, helping reduce production stops and improve overall capping efficiency.

Cap Transfer & Pickup System

Caps are transferred to the pickup position, where the capping heads automatically grip and tighten them onto the bottles for continuous operation.

Label Dispensing & Application

The labeling system provides smooth label feeding and precise application on compatible round and flat bottles for consistent labeling results.

Adjustable Bottle Guides

The bottle guides can be adjusted to suit different container diameters, helping stabilize and align bottles for smooth conveying through the production line.

Key Features

  • Six independently controlled magnetic pump filling heads

  • Servo-driven lifting nozzles

  • 500–5000 mL filling range

  • 320 L storage tank

  • Automatic cap feeding and pickup

  • Double-head tracking capping

  • Labeling for compatible round and flat bottles

  • Adjustable bottle guides

How the Bottling Process Works

  1. Bottles enter the filling section and are positioned automatically.

  2. Six magnetic pumps dispense the preset volume.

  3. Caps are fed and transferred for automatic pickup.

  4. Two tracking capping heads tighten caps while bottles move along the conveyor.

  5. Labels are automatically applied before finished bottles are discharged.

How to Choose the Right Configuration

Please provide:

  • Liquid properties and filling volume

  • Bottle size and samples

  • Cap type and dimensions

  • Label size and winding direction

  • Required production speed

Actual materials are recommended for machine testing before final configuration.

Frequently Asked Questions

What machines are included?

The standard line includes the ZS-CL6T filler, ZS-XG440P tracking capper and ZS-TB300L labeler.

What is the filling range and speed?

Filling range: 500–5000 mL.
Reference filling speed: up to 42 bottles/min at 500 mL.

Can it fill juice with pulp?

Juice is supported, but liquids containing pulp or particles require sample testing.

What bottle sizes are supported?

Bottle compatibility must be checked across the complete line based on the actual bottle dimensions.

Can it label round and flat bottles?

Yes, with the appropriate labeling configuration.

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