ZONESUN
ZONESUN ZS-FAL180G11 Automatic Beverage Filling Capping Labeling Line
ZONESUN ZS-FAL180G11 Automatic Beverage Filling Capping Labeling Line
Couldn't load pickup availability
Automatic Beverage Filling, Capping and Labeling Line
The ZONESUN ZS-FAL180G11 Automatic Beverage Bottling Line is designed for compatible water, juice and other liquid beverage packaging applications. It integrates six-head magnetic pump filling, automatic cap feeding, double-head tracking capping and self-adhesive labeling into one continuous production process.
The filling section features independently controlled magnetic pumps, servo lifting nozzles and a 320 L storage tank, supporting filling volumes of 500–5000 mL with a specified filling accuracy of ≤±1%.
Reference output reaches up to 42 bottles/min at 500 mL. Two tracking capping heads tighten caps while bottles continue moving along the conveyor, helping support efficient continuous production.
Technical Specifications
ZS-CL6T 6-Head Magnetic Pump Filling Machine
| Model | ZS-CL6T |
|---|---|
| Filling Range | 500-5000ml |
| Filling Head | Quantity:6,Size:8mm |
| Filling Pump | Magnetic pump,45L/min,servo motor driven |
| Capacity | Max 42 bottles/min(500ml) |
| Accuracy | ≤±1% |
| Applicable bottle | Height≤330mm,Diameter≤110mm |
| Lifting | Servo motor driven |
| Conveyor | Width:114mm,Length:2422mm |
| Storage tank | 320L |
| Size | 2615*1621*2153mm |
| Weight | 752kg |
ZS-XG440P Double-Head Tracking Capping Machine
| Model | ZS-XG440P |
|---|---|
| Voltage | 110/220 V (Customizable) |
| Power | 8.5 kW |
| Applicable Bottle Diameter | 60–190 mm |
| Production Speed | 30–55 bottles/min |
ZS-TB300L Automatic Labeling Machine
| Model | ZS-TB300L |
|---|---|
| Voltage | 110 V,60 Hz / 220 V,50 Hz |
| Power | 2 kW |
| Working Speed | About 30–100 bottles/min |
| Labeling Accuracy | ±2 mm |
| Suitable Labeling Size | ≤150 mm (W) (customizable) |
| Roll Inside Diameter | Φ75 mm |
| Roll Outside Diameter | Φ320 mm |
| Suitable Bottle Size | Diameter ≤100 mm,Height ≤350 mm |
| Conveyor Size | About 2500 × 100 mm |
| Machine Dimensions | About 2000 × 1300 × 1350 mm |
Suitable for compatible water, juice and beverage bottling applications. Liquid viscosity, foaming tendency, particles or pulp, bottle dimensions, cap structure and label specifications should be confirmed before line configuration.
Actual complete-line speed depends on the liquid, filling volume, bottle, closure and labeling requirements.







Servo-Driven Lifting Filling Heads
Servo-controlled filling nozzles provide smooth and precise vertical movement during filling, helping improve filling stability while reducing splashing, foaming, and dripping.

Magnetic Pump Filling System
Each magnetic pump is independently controlled, allowing precise adjustment of filling volume and supporting consistent output across multiple filling heads.
Bottle Positioning & Stabilizing System
The bottle gripping mechanism positions and stabilizes containers during filling, while the drip tray collects residual liquid to help keep the working area clean.
Double-Head Tracking Capping
Two capping heads follow bottles continuously along the conveyor during cap tightening, helping reduce production stops and improve overall capping efficiency.
Cap Transfer & Pickup System
Caps are transferred to the pickup position, where the capping heads automatically grip and tighten them onto the bottles for continuous operation.
Label Dispensing & Application
The labeling system provides smooth label feeding and precise application on compatible round and flat bottles for consistent labeling results.
Adjustable Bottle Guides
The bottle guides can be adjusted to suit different container diameters, helping stabilize and align bottles for smooth conveying through the production line.

Key Features
-
Six independently controlled magnetic pump filling heads
-
Servo-driven lifting nozzles
-
500–5000 mL filling range
-
320 L storage tank
-
Automatic cap feeding and pickup
-
Double-head tracking capping
-
Labeling for compatible round and flat bottles
-
Adjustable bottle guides
How the Bottling Process Works
-
Bottles enter the filling section and are positioned automatically.
-
Six magnetic pumps dispense the preset volume.
-
Caps are fed and transferred for automatic pickup.
-
Two tracking capping heads tighten caps while bottles move along the conveyor.
-
Labels are automatically applied before finished bottles are discharged.
How to Choose the Right Configuration
Please provide:
-
Liquid properties and filling volume
-
Bottle size and samples
-
Cap type and dimensions
-
Label size and winding direction
-
Required production speed
Actual materials are recommended for machine testing before final configuration.
Frequently Asked Questions
What machines are included?
The standard line includes the ZS-CL6T filler, ZS-XG440P tracking capper and ZS-TB300L labeler.
What is the filling range and speed?
Filling range: 500–5000 mL.
Reference filling speed: up to 42 bottles/min at 500 mL.
Can it fill juice with pulp?
Juice is supported, but liquids containing pulp or particles require sample testing.
What bottle sizes are supported?
Bottle compatibility must be checked across the complete line based on the actual bottle dimensions.
Can it label round and flat bottles?
Yes, with the appropriate labeling configuration.
Related Packaging Equipment
Share
