ZONESUN ZS-UVS3 Automatic Glass Vial Hot Air Circulation Drying Tunnel

ZONESUN ZS-UVS3 4.5M Hot Air Circulation Bottle Drying Tunnel Oven

Description

The ZONESUN ZS-UVS3 is a 4.5-meter hot air circulation drying tunnel designed for continuous drying of vials, oral liquid bottles, and other compatible glass containers. With a capacity of 2600–3600 bottles/hour, it combines infrared quartz heating, hot air circulation, adjustable mesh-belt conveying, and Class 100 laminar-flow cooling for efficient and uniform processing. The machine can be connected with upstream bottle washing and downstream filling and capping equipment for continuous automated production.

Parameter

• Machine Model: ZS-UVS3
• Heating Section Length: 1900 mm
• Cooling Section Length: 1650 mm
• Mesh Belt Width: 400 mm
• Production Capacity: 2600–3600 Bottles/Hour
• Total Power: 25 kW
• Voltage: 380 V
• Operating Temperature: Room Temperature – 260°C
• Heating Method: Electric Heating
• Machine Weight: 2 Tons
• Machine Dimensions (L × W × H): 4500 × 960 × 2000 mm
• Drying System: Infrared Quartz Heating + Hot Air Circulation
• Cooling System: Class 100 Vertical Laminar Flow
• Conveyor: Adjustable Mesh Belt

Key Features

• Touchscreen Temperature Control: Displays and controls operating temperature while automatically recording operating data for convenient production monitoring.
• Integrated Infeed Section: Designed to receive bottles continuously from upstream ultrasonic bottle washing equipment and smoothly transfer them into the drying tunnel.
• Hot Air Circulation Drying Tunnel: Combines infrared quartz heating with hot air circulation for fast and uniform bottle drying, with adjustable mesh conveyor speed for different production requirements.
• Class 100 Laminar Flow Cooling Section: Uses Class 100 vertical laminar airflow to provide controlled bottle cooling after the high-temperature drying process.
• Integrated Outfeed Section: Continuously transfers dried and cooled bottles toward downstream filling and capping equipment.
• Infrared Quartz Heating: Far-infrared quartz heating elements provide rapid temperature rise and efficient heating for continuous bottle drying.
• Adjustable Mesh Conveyor: Mesh-belt conveying speed can be continuously adjusted according to different bottle and production requirements.
• Automatic Temperature Recording: The control system displays, regulates, and automatically records operating temperature for production reference and monitoring.

The equipment images on pages 1–2 clearly show the Touchscreen Temperature Control, Integrated Infeed Section, Integrated Outfeed Section, Hot Air Circulation Drying Tunnel, and Class 100 Laminar Flow Cooling Section as the main machine sections.

Benefits

• Efficient Bottle Drying — Infrared quartz heating provides rapid temperature rise while hot air circulation supports uniform drying throughout the tunnel.
• 2600–3600 BPH Capacity — Supports continuous processing of approximately 2600–3600 bottles/hour for automated bottle production.
• Room Temperature–260°C Control — Wide adjustable operating temperature range provides flexibility for different compatible bottle drying requirements.
• Controlled Bottle Cooling — Class 100 vertical laminar airflow provides controlled cooling after high-temperature drying.
• Adjustable Conveying Speed — Mesh-belt speed can be continuously adjusted according to different bottle and production requirements.
• Automatic Temperature Monitoring — Operating temperature can be displayed, regulated, and automatically recorded for production reference.
• Continuous Production Integration — Integrated infeed and outfeed sections allow direct connection with washing, filling, and capping equipment.
• Compact Process Integration — Drying and controlled cooling are combined within one 4.5-meter tunnel system, simplifying automated bottle-processing line configuration.

Application

Ideal for continuous drying and controlled cooling of vials, oral liquid bottles, and other compatible glass bottles. The ZS-UVS3 can be integrated with upstream ultrasonic bottle washing equipment and downstream filling and capping machines, making it suitable for automated bottle processing and packaging lines requiring continuous washing → drying → cooling → filling & capping operations.

Why Choose the ZONESUN ZS-UVS3?

✅ 2600–3600 BPH — Efficient Continuous Bottle Drying: The ZS-UVS3 processes approximately 2600–3600 bottles/hour, providing continuous drying capacity for automated vial and glass bottle production.

✅ Infrared Quartz + Hot Air Circulation — Fast & Uniform Drying: Far-infrared quartz heating provides rapid temperature rise while circulating hot air distributes heat throughout the tunnel for efficient and uniform bottle drying.

✅ Room Temperature–260°C — Wide Temperature Control: The operating temperature can be adjusted from room temperature up to 260°C, allowing the drying process to be configured according to different production requirements.

✅ Class 100 Laminar Flow Cooling — Controlled Bottle Cooling: After drying, bottles enter a Class 100 vertical laminar-flow section for controlled cooling before being transferred to downstream equipment.

✅ Automatic Temperature Recording — Convenient Production Monitoring: The temperature control system displays, regulates, and automatically records operating temperature, providing production data for monitoring and reference.

✅ Adjustable Mesh Conveyor — Flexible Production Setup: Mesh-belt conveying speed can be continuously adjusted according to different bottle specifications and production requirements.

✅ Integrated Infeed & Outfeed — Continuous Bottle Transfer: The infeed section connects with upstream bottle washing equipment, while the outfeed section transfers dried bottles directly toward downstream filling and capping machines.

✅ 4.5M Integrated Tunnel — Drying + Cooling in One System: The machine combines a 1900 mm heating section and 1650 mm cooling section within an overall 4500 mm-long system, integrating thermal processing and controlled cooling into one machine.

✅ Production Line Integration — Ready for Automated Bottling Lines: The ZS-UVS3 can be configured as Bottle Washing → Hot Air Circulation Drying → Laminar Flow Cooling → Filling & Capping, supporting continuous automated bottle processing.

Ideal Applications

Vials: Ideal for continuous drying and controlled cooling of compatible glass vials before downstream filling and capping.

Oral Liquid Bottles: Suitable for compatible oral liquid glass bottles requiring drying after washing and before filling.

Glass Bottles: Can be used for other compatible glass containers that can be safely processed within the specified temperature and conveyor conditions.

Bottles After Ultrasonic Washing: The integrated infeed section is specifically designed for connection with upstream ultrasonic bottle washing equipment, allowing washed bottles to enter the drying tunnel continuously.

High-Temperature Bottle Drying: Suitable for compatible bottle-processing applications requiring adjustable temperatures from room temperature to 260°C.

Controlled Clean-Air Cooling: Particularly suitable for processes requiring Class 100 vertical laminar-flow cooling after the drying stage. The source document states that this cooling section is designed to meet GMP requirements.

Automated Bottle Processing Lines: Suitable for manufacturers requiring a continuous Bottle Washing → Drying → Cooling → Filling & Capping workflow.

Pharmaceutical Bottle Production: The combination of vial/oral-liquid-bottle compatibility, controlled thermal drying, Class 100 laminar-flow cooling, and integration with washing and filling equipment makes it suitable for compatible pharmaceutical bottle-processing applications supported by the source document.