ZONESUN ZS-XG440P Continuous Motion Automatic Bottle Cap Tightening Machine

Description

The ZONESUN ZS-XG440P is a continuous motion automatic bottle cap tightening machine that uses two synchronized capping heads to tighten caps while bottles remain in motion on the conveyor. The capping heads track each bottle during tightening, then return to receive the next caps — eliminating repeated conveyor stop-and-go and supporting an output of approximately 30–55 bottles/min.

Automatic cap feeding and transfer reduce manual cap handling, while the integrated cap pickup and gripping system coordinates cap placement with continuous bottle movement. Handling bottles from 60–190 mm diameter, the ZS-XG440P operates standalone or connects with filling, labeling, inspection, and other packaging equipment to form a complete automated bottling line. Available in 110V and 220V for global deployment.

Parameter

• Model: ZS-XG440P
• Voltage: 110/220V (Customizable)
• Power: 8.5 kW
• Applicable Bottle Diameter: 60–190 mm
• Production Speed: 30–55 bottles/min

Control Panel

Provides centralized control of machine settings and operation, with start/stop and emergency-stop controls for convenient use.

Double-Head Capping System

Two capping heads move with continuously conveyed bottles during tightening, reducing stop time and supporting higher-speed production.

Automatic Cap Transfer & Pickup

Caps are fed onto the transfer plate, which moves them to the pickup position for the capping heads to automatically grip and tighten.

Cap Feeding

Automatically sorts and feeds caps onto the transfer plate for continuous cap supply to the capping system.

Stable Bottle Guiding & Conveying

Adjustable guides keep bottles properly positioned as they move through the capping station for smooth continuous operation.

Stainless Steel Conveyor

Continuously transfers capped bottles downstream and supports integration with upstream and downstream packaging equipment.

Key Features

✅ Continuous Motion Double-Head Capping: Two synchronized capping heads track and tighten caps while bottles remain in motion on the conveyor, eliminating repeated stop-and-go and supporting 30–55 bottles/min throughput.

✅ Automatic Cap Transfer & Pickup System: Caps are automatically fed onto the transfer plate and moved to the pickup position, where capping heads grip and tighten them without manual cap placement.

✅ Automatic Cap Feeding & Sorting: Integrated cap feeding system automatically sorts and continuously supplies caps to the transfer plate, maintaining uninterrupted cap availability for the capping heads.

✅ Adjustable Bottle Guiding System: Adjustable side guides keep bottles properly centered and stable as they pass through the capping station, preventing misalignment and ensuring consistent cap tightening.

✅ Wide Bottle Diameter Compatibility (60–190 mm): Handles a broad range of bottle diameters from 60 to 190 mm, accommodating diverse bottle formats across food, cosmetic, pharmaceutical, and chemical packaging lines.

✅ Stainless Steel Conveyor for Line Integration: Stainless steel conveyor continuously transfers capped bottles downstream and supports direct connection with filling, labeling, inspection, and other packaging equipment.

✅ Centralized Control Panel: Start/stop and emergency-stop controls provide convenient, safe machine operation and quick response to production changes or stoppages.

✅ Standalone or Line Integration: Operates independently as a standalone capper or integrates into a complete automated bottling line with upstream filling and downstream labeling or inspection equipment.

✅ Dual Voltage (110V / 220V): Available in both 110V and 220V (customizable) for flexible global deployment across food, cosmetic, pharmaceutical, and chemical manufacturing facilities.

Applications

• Food & Beverage Bottle Capping: High-speed cap tightening for sauce bottles, juice bottles, cooking oil bottles, condiment jars, and other food and beverage products requiring continuous motion screw cap closure.
• Cosmetic & Personal Care Packaging: Capping of shampoo, conditioner, body lotion, face cream, and other cosmetic product bottles requiring consistent, secure screw cap tightening at production line speeds.
• Pharmaceutical & Health Product Capping: Reliable cap tightening for oral liquid medicine bottles, health supplement bottles, and pharmaceutical product containers requiring precise, tamper-evident closure.
• Chemical & Industrial Liquid Packaging: Capping of detergent bottles, lubricant containers, industrial chemical bottles, and household cleaning product bottles requiring robust, leak-proof cap tightening.
• Nutritional & Supplement Bottle Capping: Continuous motion capping of protein powder bottles, vitamin supplement bottles, and nutraceutical product containers for high-volume health product packaging lines.
• Agricultural & Veterinary Product Bottles: Cap tightening for pesticide bottles, fertilizer liquid containers, and veterinary product bottles requiring secure, consistent closure for safety and shelf life.
• Contract & Multi-SKU Bottling Lines: Wide 60–190 mm bottle diameter range and adjustable guides support contract packagers handling multiple bottle formats and cap sizes on a single continuous motion capping machine.