ZONESUN ZS-AFC55 Automatic Hot Filling and Capping Machine

ZONESUN ZS-AFC55 Automatic Hot Filling and Capping Machine

The ZONESUN ZS-AFC55 Automatic Magnetic Pump Filling and Capping Machine is designed for high-temperature liquid filling into small bottles. It integrates automatic bottle feeding, dual-pump filling, inner stopper placement and outer cap capping into one continuous process.

Equipped with two high-temperature magnetic pumps, the machine handles compatible low-viscosity liquids at temperatures up to 100°C. It supports filling volumes of 10–100 mL, a production speed of 35–40 bottles/min and filling accuracy of ±1%.

The PLC touchscreen, cam-driven rotary indexing system and automatic cap feeding mechanism support stable operation and consistent packaging. It is suitable for essential oils, clear fruit juice, tea beverages and other compatible hot-fill liquid products, subject to material and temperature compatibility confirmation.

Parameter

Applications

• Essential Oil Filling: Small-volume filling with automatic stopper and cap handling.

• Hot Juice Filling: Suitable for compatible clear fruit juices requiring high-temperature filling.

• Tea Beverage Packaging: Automatic small-bottle filling and capping for compatible tea products.

• Small Bottle Packaging: Integrated filling, inner stopper placement and outer cap tightening.

• Hot Liquid Filling: Handles compatible low-viscosity liquids at temperatures up to 100°C.

Touchscreen Control Panel

Features an intuitive touchscreen for parameter adjustment, recipe storage, speed control and real-time production monitoring.

Automatic Bottle Unscrambling System

Automatically sorts, aligns and feeds bottles to the rotary stations, reducing manual handling and improving feeding efficiency.

Cam-Driven Rotary Indexing System

Uses an enclosed cam indexer to ensure precise bottle positioning through filling, cap feeding and capping stations for smooth, stable operation.

Diving Nozzle Filling System

Equipped with two high-temperature magnetic pumps for filling compatible low-viscosity liquids up to 100°C. The diving nozzles move vertically during filling to help reduce splashing.

Automatic Cap Feeding & Capping System

Vibratory bowls automatically sort and feed outer caps. The servo-driven capping head uses adjustable torque and gripping claws for consistent cap tightening.

Organized Electrical Control Cabinet

Features neatly arranged electrical components and wiring for easier inspection, maintenance and troubleshooting.

Application and Configuration Guidance

Suitable for essential oils, clear fruit juice, tea beverages and other compatible low-viscosity liquids. Provide liquid, bottle and closure samples to confirm filling temperature, target volume, stopper placement, cap feeding and tightening requirements. Check electrical supply and installation space before ordering.

Frequently Asked Questions

What processes does the ZS-AFC55 combine?

It integrates automatic bottle feeding, liquid filling, inner stopper placement and outer cap capping.

Which liquids can it fill?

It handles compatible low-viscosity liquids, including essential oils, clear fruit juice and tea beverages. Confirm liquid and material compatibility before ordering.

What is the maximum filling temperature?

The two high-temperature magnetic pumps support compatible liquids up to 100°C. Confirm the temperature resistance of the complete liquid-contact system, bottles and closures.

What are the filling range and production speed?

The listed specifications are 10–100 mL, 35–40 bottles/min and ±1% filling accuracy. Actual performance depends on the liquid, filling volume and bottle format.

How does the capping system work?

Vibratory bowls automatically sort and feed outer caps. The servo-driven capping head uses adjustable torque and gripping claws for consistent tightening.

What should I provide before ordering?

Provide liquid details, filling temperature, target volume, bottle dimensions, stopper and cap samples, and required output. Confirm tooling, utilities and testing requirements.

Discuss Your Small-Bottle Filling Project

Send liquid details, filling temperature, bottle photos, closure dimensions and target output through the online chat. Our team can help confirm the ZS-AFC55 configuration for your project.