ZONESUN ZS-AFC62 Automatic Nasal Spray Filling & Capping Machine

Description

Engineered for precision-critical environments, the ZONESUN ZS-AFC62 brings together dual-head liquid filling, automated cap feeding, and torque-controlled capping in one compact, continuous-motion system. Designed specifically for nasal spray bottles (10–200 ml), it delivers ±1% filling accuracy at up to 1,200 bottles per hour — making it a reliable backbone for pharmaceutical, cosmetic, and medical liquid production lines that demand both hygiene and throughput. From star-wheel bottle positioning to vibratory bowl cap sorting, every stage is synchronized for clean, repeatable results with minimal operator intervention.

Parameter

• Model: ZS‑AFC62
• Voltage: 220 V (110 V / 380 V customizable)
• Power: About 2 kW
• Compressed Air: 0.5–0.8 MPa
• Filling Accuracy: ±1%
• Filling Efficiency: 600–1200 bottles/hour (varies by sample)
• Filling Range: 10–200 ml (customizable by bottle size)
• Machine Dimensions: 2000 × 1400 × 1500 mm
• Machine Weight: About 400 kg

Filling Unit

Ensuring precise, clean, and stable dual-head liquid dosing into nasal spray bottles with controlled nozzle positioning and synchronized filling.

Cap Feeding & Placing Unit

Feeding and orienting nasal-spray caps and delivering them to the placing mechanism with stable, synchronized motion for accurate cap placement.

Sensor

Detecting bottle position with fast-response sensing to trigger precise cap placing, and ensure stable, synchronized capping.

Capping Unit

Gripping, aligning, and securely tightening nasal-spray caps onto bottles with stable, synchronized torque control for reliable sealing.

Vibratory Bowl Feeder

Sorting and feeding nasal-spray caps in a stable, oriented flow for accurate downstream cap placing.

Key Features

• Dual-Head Precision Filling: Two synchronized filling nozzles deliver consistent ±1% accuracy into each nasal spray bottle, minimizing waste and ensuring dose uniformity.
• Integrated Cap Feeding, Placing & Capping: A single continuous-motion system handles the full capping sequence — from vibratory bowl sorting to torque-controlled tightening — with no manual intervention.
• Star-Wheel Bottle Positioning: Precision star-wheel indexing holds each bottle firmly in place during filling and capping for stable, repeatable results at speed.
• High-Speed Output: Handles 600–1,200 bottles per hour depending on bottle format, supporting small to medium-scale production without sacrificing accuracy.
• Wide Filling Range: Accommodates 10–200 ml nasal spray bottles with customizable tooling to suit different container geometries.
• Multi-Voltage Compatibility: Available in 110V, 220V, and 380V configurations to integrate seamlessly into facilities worldwide.
• Hygienic, Contamination-Free Design: Compact footprint with cleanroom-compatible construction, suitable for pharmaceutical and medical-grade liquid packaging environments.
• OEM/ODM Available: Configurable to client specifications for custom bottle sizes, filling volumes, and production line integration requirements.