ZONESUN ZS-FAL180D8 Automatic Filling, Capping & Labeling Line | 20–30 BPM

Description

The ZONESUN ZS-FAL180D8 is a compact automatic filling, capping, and labeling production line designed for shampoo, body wash, shower gel, hand sanitizer, sauce, and other liquid and paste products. It integrates a high-precision pneumatic filling machine, an automatic capping machine, and a dual-use labeling machine for round and square containers into one seamless desktop production system.

With a 90L material hopper, electric eye positioning sensor, and a filling speed of 20–30 bottles/min, this line delivers stable, efficient, and hygienic packaging for small to medium-scale liquid and paste production.

System Components & Specifications

1. Filling Machine (ZS-DTGT4T)

• Model: ZS-DTGT4T
• Voltage: 110V / 220V, 50–60Hz, ~300W
• Filling Range: 10–100ml / 30–300ml / 50–500ml / 100–1000ml / 500–2500ml / 1000–5000ml
• Working Speed: 20–30 bottles/min (depending on liquid & filling volume)
• Filling Accuracy: ≤ ±1%
• Hopper Size: 90L
• Conveyor Size: Approx. 1,300 × 100mm
• Filling Nozzle Size: OD 10mm (other sizes optional)
• Machine Size (L×W×H): Approx. 1,300 × 1,440 × 1,200mm
• Package Size (L×W×H): Approx. 1,550 × 1,400 × 1,330mm
• Package Weight: Approx. 237kg

2. Capping Machine (ZS-XG1870)

• Model: ZS-XG1870
• Voltage: 110V / 220V, 50–60Hz
• Working Speed: 20–40 bottles/min (depending on bottle & cap size)
• Bottle Height: 60–270mm
• Bottle Cap Diameter: 18–70mm
• Working Pressure: 0.4–0.6 MPa
• Conveyor Length: 1,117mm
• Air Compressor Connector: OD 8mm
• Machine Size (L×W×H): 1,120 × 580 × 1,110mm
• Package Size (L×W×H): 1,160 × 610 × 1,140mm
• Package Weight: Approx. 97.5kg

3. Labeling Machine (ZS-TB300N)

• Model: ZS-TB300N
• Voltage: 110V / 220V, 50–60Hz, 1.5kW
• Working Speed: Approx. 30–100 bottles/min
• Labeling Accuracy: ±0.5mm
• Suitable Label Width: ≤150mm (customizable)
• Suitable Bottle Diameter: Φ ≤100mm; Height ≤350mm
• Roll Inside Diameter: Φ75mm
• Roll Outside Diameter: Φ250mm
• Conveyor Size: Approx. 2,010 × 100mm
• Machine Size (L×W×H): Approx. 2,000 × 1,150 × 900mm
• Machine Weight: Approx. 208kg

Hopper

Equipped with a 90L hopper, it speeds up liquid flow and ensures timely feeding of filling material, improving overall working efficiency.

Pneumatic Filling Nozzle

Pneumatic nozzle provides stronger power for faster filling of thick liquids. Anti-drip slot keeps production clean, while clamping plate secures bottles to prevent falling.

Automatic Capping Structure

Designed for various bottle caps, including spray-pump and beverage-bottle caps. It presses caps onto bottles and tightens them automatically, greatly improving working efficiency.

Electric Eye Sensor

Detects bottles to prevent misses and reduce errors. The sensitivity of the electric eye can be adjusted by the black machine part during working.

Labeling Machine

Suitable for single-side and double-side labeling on round and square bottles. The wider application range helps reduce production cost and improves flexibility.

Bottle Guiding Structure

Guides bottles along the conveyor with adjustable width to match different diameters. Ensures stable transfer and adjustable working speed for smooth production.

Why Choose the ZS-FAL180D8?

• ✅ 3-in-1 Compact Line: Filling + capping + labeling in one integrated desktop production system
• ✅ 90L Large Hopper: Ensures continuous, uninterrupted material feeding for sustained production
• ✅ Wide Filling Range: 10–5000ml across 6 capacity options — adaptable to diverse product volumes
• ✅ High Accuracy: ±1% filling precision and ±0.5mm labeling accuracy for consistent quality
• ✅ Electric Eye Sensor: Automatic bottle detection prevents missed fills and reduces errors
• ✅ Dual-Use Labeling: Single and double-side labeling for round and square bottles
• ✅ Anti-Drip Nozzle: Keeps production clean and minimizes product waste
• ✅ Worldwide Voltage: 110V / 220V, 50–60Hz compatible

Ideal Applications

• 🧼 Daily Chemical: Shampoo, body wash, shower gel, liquid soap, laundry detergent
• 🧴 Cosmetics: Lotion, toner, facial cleanser, conditioner, hair care products
• 🧪 Sanitization: Hand sanitizer, disinfectant, antiseptic liquid
• 🍯 Food & Condiments: Sauce, ketchup, honey, salad dressing, cooking oil
• 💊 Pharmaceutical: Oral liquid, medical gel, health supplements

About ZONESUN

ZONESUN is a leading manufacturer of packaging machinery serving global industries. Every machine is built to strict quality standards, backed by professional technical support and after-sales service. Order with confidence — we’re here to support your production success.