ZONESUN ZS-MD3 High-Speed OCR Bottle Caps Vision Inspection Machine

Description

The ZONESUN ZS-MD3 is a high-speed OCR vision inspection machine designed for detecting defects on metal caps and closures, with optional customization for plastic caps. Operating at up to 2000 caps per minute, it captures and analyzes cap images using advanced OCR algorithms to identify deformation, contamination, misalignment, printing issues, missing material, and other surface defects. Equipped with a dedicated detection section, computer operation interface, and automatic rejection system, it ensures stable, accurate, and continuous quality inspection for modern production lines.

Parameter

• Model: ZS‑MD3
• Machine Type: Visual inspection machine for metal caps & closures (plastic caps customizable)
• Detectable Defects: Damage, missing material, foreign matter, color deviation, etc.
• Inspection Position: Inner cap, cap surface, cap/closure edges
• Inspection Speed: 0–2000 caps/min
• Inspection Accuracy: 0.5 mm
• Machine Structure: Integral or split type
• Voltage & Power: AC 380 V, 2 kW
• Machine Size: 500 × 200 × 300 cm

Detection Section

Captures and analyzes cap images with OCR vision to detect defects such as deformation, contamination, misalignment, or missing features, ensuring accurate quality inspection.

Computer Operation

Controls the OCR inspection system, displays real-time cap images and detection results, and manages parameter settings for stable and accurate defect analysis.

Defect Sample Display

These are typical cap-defect cases detected by the OCR system. When such defects are identified, the machine automatically triggers rejection.